Smoked Sausage Cheddar Pasta

Featured in: Family Sharing Plates

This dish combines smoky sliced sausage with tender penne pasta and sautéed vegetables, all enveloped in a creamy cheddar and Parmesan cheese sauce. After mixing, it’s baked until the top is golden and bubbling, creating a hearty and satisfying main dish. Optional parsley garnish adds fresh color and flavor. Ideal for easy cooking with familiar ingredients and balanced flavors.

Updated on Sat, 15 Nov 2025 08:15:00 GMT
Bubbling Smoked Sausage & Cheddar Pasta Bake topped with melted cheese, ready to serve and enjoy. Save
Bubbling Smoked Sausage & Cheddar Pasta Bake topped with melted cheese, ready to serve and enjoy. | cookinget.com

A hearty, comforting casserole featuring smoky sausage, tender pasta, and a creamy cheddar cheese sauce, baked until golden and bubbling.

I first made this pasta bake after a cold autumn day when nothing sounded better than a creamy, bubbling casserole fresh from the oven. Since then, it has become one of my family's most requested dinners.

Ingredients

  • Pasta: 300 g (10 oz) penne or fusilli pasta
  • Meats: 250 g (9 oz) smoked sausage (e.g. kielbasa), sliced into ½-inch rounds
  • Vegetables: 1 small yellow onion, finely chopped, 1 red bell pepper, diced, 2 cloves garlic, minced
  • Cheese Sauce: 2 tbsp unsalted butter, 2 tbsp all-purpose flour, 400 ml (1 2/3 cups) whole milk, 200 g (7 oz) sharp cheddar cheese, grated, 50 g (1.8 oz) Parmesan cheese, grated, 1 tsp Dijon mustard, 1/2 tsp smoked paprika, Salt and freshly ground black pepper to taste
  • Topping: 50 g (1.8 oz) cheddar cheese, grated, 2 tbsp fresh parsley, chopped (optional)

Instructions

Prepare Oven and Dish:
Preheat oven to 200°C (400°F). Grease a 2-liter (2-quart) baking dish.
Cook Pasta:
Cook pasta in large pot of salted boiling water until just al dente. Drain and set aside.
Brown Sausage:
While pasta cooks, heat skillet over medium heat. Add smoked sausage and cook 3 until lightly browned. Remove and set aside.
Sauté Vegetables:
In same skillet, sauté onion and bell pepper 3 until softened. Add garlic and cook 1 more.
Make Cheese Sauce:
Melt butter in saucepan over medium heat. Stir in flour and cook 1. Gradually whisk in milk until smooth and slightly thickened, 3. Lower heat, add cheddar and Parmesan cheeses, stirring until melted. Mix in Dijon mustard, smoked paprika, salt and pepper. Remove from heat.
Combine Ingredients:
In large bowl, combine cooked pasta, sausage, sautéed vegetables and cheese sauce. Mix well.
Assemble and Top:
Transfer mixture to prepared baking dish. Top with remaining cheddar cheese.
Bake:
Bake 20 until top is golden and bubbling.
Rest and Serve:
Let rest 5 before serving. Garnish with parsley, if desired.
Golden-baked Smoked Sausage & Cheddar Pasta Bake with visible sausage and cheesy, creamy texture. Save
Golden-baked Smoked Sausage & Cheddar Pasta Bake with visible sausage and cheesy, creamy texture. | cookinget.com

The first night I made this, everyone crowded around the table and each bite brought big smiles. Now, they always ask for seconds.

Serving Suggestions

Serve with a crisp green salad and a glass of white wine for a balanced meal. Garlic bread also makes a tasty addition.

Variations

Add a handful of baby spinach or frozen peas for extra vegetables. Substitute smoked turkey sausage for a lighter casserole.

Storage & Reheating

Store leftovers in an airtight container in the fridge up to 3 days. Reheat gently in the oven covered with foil, or microwave until hot.

A close-up of a warm bowl of hearty Smoked Sausage & Cheddar Pasta Bake, perfect comfort food. Save
A close-up of a warm bowl of hearty Smoked Sausage & Cheddar Pasta Bake, perfect comfort food. | cookinget.com

This casserole is sure to warm you up and satisfy everyone at the table. Enjoy every cheesy bite!

Recipe FAQs

What pasta types work best in this dish?

Penne or fusilli pasta hold the sauce well and provide a pleasing texture suited for baking.

Can I substitute the smoked sausage for another meat?

Smoked turkey sausage or other smoked sausages can be used for a different flavor or lighter option.

How is the cheese sauce prepared?

Butter and flour are cooked into a roux, then milk is whisked in until thickened. Sharp cheddar and Parmesan cheeses melt into the sauce with mustard and smoked paprika for depth.

What vegetables are included in this dish?

Finely chopped yellow onion, diced red bell pepper, and minced garlic are sautéed to add sweetness and aroma.

Can additional vegetables be added?

Yes, baby spinach or frozen peas make excellent additions for more color and nutrition.

Smoked Sausage Cheddar Pasta

A warming casserole with smoked sausage, pasta, and cheesy sauce baked until golden and bubbling.

Prep Duration
15 minutes
Time to Cook
35 minutes
Overall Time
50 minutes
Recipe by Sophie Daniels


Skill Difficulty Easy

Cuisine American

Output 4 Portion Count

Diet Preferences None specified

What You'll Need

Pasta

01 10 oz penne or fusilli pasta

Meats

01 9 oz smoked sausage (kielbasa), sliced into ½-inch rounds

Vegetables

01 1 small yellow onion, finely chopped
02 1 red bell pepper, diced
03 2 cloves garlic, minced

Cheese Sauce

01 2 tbsp unsalted butter
02 2 tbsp all-purpose flour
03 1 2/3 cups whole milk
04 7 oz sharp cheddar cheese, grated
05 1.8 oz Parmesan cheese, grated
06 1 tsp Dijon mustard
07 ½ tsp smoked paprika
08 Salt and freshly ground black pepper, to taste

Topping

01 1.8 oz cheddar cheese, grated
02 2 tbsp fresh parsley, chopped (optional)

Directions

Step 01

Preheat oven and prepare baking dish: Preheat the oven to 400°F. Grease a 2-quart baking dish.

Step 02

Cook pasta: Boil pasta in salted water until just al dente. Drain and set aside.

Step 03

Brown smoked sausage: Heat a skillet over medium heat. Add smoked sausage and cook for 3 to 4 minutes until lightly browned. Remove and set aside.

Step 04

Sauté vegetables: In the same skillet, sauté onion and red bell pepper for 3 to 4 minutes until softened. Add garlic and cook for 1 additional minute.

Step 05

Prepare cheese sauce: Melt butter in a saucepan over medium heat. Stir in flour and cook for 1 minute. Gradually whisk in milk until smooth and slightly thickened, about 3 to 4 minutes.

Step 06

Melt cheeses into sauce: Reduce heat to low. Add cheddar and Parmesan cheeses, stirring until fully melted. Incorporate Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.

Step 07

Combine pasta mixture: In a large bowl, combine cooked pasta, browned sausage, sautéed vegetables, and cheese sauce. Mix thoroughly.

Step 08

Assemble casserole: Transfer mixture into prepared baking dish. Top evenly with remaining grated cheddar cheese.

Step 09

Bake until golden: Bake for 20 to 25 minutes until the top is golden brown and bubbling.

Step 10

Rest and garnish: Allow to rest for 5 minutes. Garnish with fresh parsley if desired before serving.

Essential Tools

  • Large pot
  • Skillet
  • Saucepan
  • Whisk
  • 2-quart baking dish
  • Mixing bowl

Allergy Details

Review all ingredients for allergens. Ask a medical expert when uncertain.
  • Contains milk (butter, cheese, milk), wheat (pasta, flour), and mustard.
  • Check sausage labels for potential soy or other allergens.

Nutrition Facts (per portion)

These numbers offer reference only, not medical guidance.
  • Energy Value: 670
  • Fats: 34 g
  • Carbohydrates: 56 g
  • Proteins: 34 g